Oee is not an exclusive measure of how well the maintenance department works. Jun 01, 2018 the final stage of implementing a tpm program is planning and scheduling maintenance activities. Sep 27, 2011 tpm leader training planned maintenance. An introduction to total productive maintenance tpm. Action plans in implementation of total productive maintenance. Planned maintenance reliability engineering production. Planned maintenance implementation manual tpm club india.
Case1 karakuri kaizen exhibition in thailand case2 tpm seminar in india. The planned maintenance pillar activities are normally led by the maintenance team. The focus of research to explore the tpm in 8 pillars at water supply company namely. What are the 7 pillars of tpm used in lean latest quality. Training the operators to strictly follow operating procedures. Pdf total productive maintenance tpm implementation practice. Tpm seminar will be held 19th march 2020, kyoto japan 20200128 news. With carefully planned and scheduled maintenance, equipment is extremely well maintained. Planned maintenance begins with outlining the scope of the work to be completed. The aim of planned maintenance is to reduce downtime by having all necessary resources on hand, such as labour and parts, and a strategy to use these resources. To get from the bottom to the top it is easier to use evenly spaced comfortably sized steps.
There are 3 levels of metrics i donot include strategic indicators since they are not pm specific, they are the corporate goals. Tpm planned maintenance metrics globalleansolutions. When evaluating equipment to determine the need for planned maintenance, also conduct a job hazard analysis. It is essential for all the equipment should be inspected, tested and maintained by qualified and trained person having. Oct 09, 2017 the purpose of equipment maintenance is to sustain adequate equipment condition at all times in order to have uninterrupted production.
Planned maintenance reliability engineering business. Pdf total productive maintenance implementation procedures. I have studied and trained on tpm methodology, rcm2 by john moubray and implemented a prototype team in one of our divisions, and after exhausting meetings we finally arrived with a comprehensive indebt. Planned maintenance free download as powerpoint presentation. A project report submitted in partial fulfillment of the requirements for the award of the degree of.
Evolve maintenance standards and inspection of kaizens for their continued effectiveness. An assessment of the capabilities of total productive maintenance tpm in the uk foundry industry is presented, together with a comparative study of uk and japanese foundries relating to. Understanding the need for a planned maintenance system 2. Planned maintenance refers to any maintenance activity that is planned, documented, and scheduled. Planned maintenance, also known as planned preventative maintenance or scheduled maintenance, is an activity where a company will schedule work done in order to avoid outages. Planned maintenance can make or break the relationship between production and maintenance functions. He also successfully prepared a major client for the jipm. Planned maintenance is the third pillar of tpm and aims to achieve zero breakdowns. There are two main objectives of the effective planned maintenance pillar. Pdf total productive maintenance tpm implementation. Learn how to prepare and develop the planned maintenance master.
Since the goal of total productive maintenance is to eventually eliminate unplanned breakdowns, planned maintenance with a cmms solution should entail the preventive maintenance that will allow your machinery to run as planned after all tpm. The impact of quality maintenance pillar of tpm on manufacturing performance. This course shows how to enact each of the key phases including focused improvement, planned maintenance, early management and quality management so that your tpm efforts are as effective as possible. The number of likeassets are many the machines are in good condition forced deterioration is low and autonomous maintenance is high. Consider making lean manufacturing techniques such as tpm total productive maintenance, kaizen, and 5s part of your planned maintenance system.
Reliability and maintenance consultancy firm presents tpm. Conduct whywhy analysis for breakdown and pm analysis for chronic failures and arriving at the countermeasureskaizens. This oee highlights the actual hidden capacity in an organization. Tpm improves equipment effectiveness lean production. Participants will also get acquainted with the elements of planned maintenance systematizing the work of the maintenance department. Aug 01, 20 in this post i will analyze keikaku hozens planned maintenance committee metrics and how they are set. Since tpm makes maintenance personal, assets are better cared for. Industry forum business excellence through inspired people. It is useful tool of confirmation about all parts are properly working of any complicated machinery. Learn how to implement planned maintenance right the first time and avoid costly mistakes and seeing what works and not. Involving all employees from top management to shop floor workers. This datasource is used to load the movement data for maintenance planned costs.
Implementing tpm can be a complicated and occasionally challenging process. It follows a structured approach to establish a management system that extends the equipment reliability at optimum cost. Any maintenance carried out with forethought, control and records is defined as planned maintenance. Total productive maintenance tpm implementation guide fiix. Definition and types of maintenance maintenance management. Implementation of planned maintenance using tpm methodology for a bicycle manufacturing industry manoj kumar kar hyderabad institute of technology and management, hyderabad, telangana, india abstract total productive maintenance tpm is a proven methodology in manufacturing industries in all sectors process, and discrete. Pdf the impact of quality maintenance pillar of tpm on. The planned maintenance program for a facility may include scheduling, but sometimes scheduling occurs separately via a maintenance scheduler. Jul 21, 20 academicians have classified maintenance in two broad categories, viz. Japan institute of plant maintenance just another wordpress.
This will benefit the extension of working life of a machine, ease regular smooth handling and functioning, reduceeliminate a number of equipment bound losses and enhance operators. Objective of tpm is to ensure zero breakdowns and improve overall equipment effectiveness oee. Total productive maintenance tpm is a proven methodology in manufacturing industries in all sectorsprocess, and discrete. Planned maintenance tbmcbm schedule is strictly adhered to. Tpm emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. You must maintain each step as you progress, or the whole thing will crumble how does autonomous maintenance work. Maintenance personnel are few, and skill level is high.
Tpm total productive maintenance is a holistic approach to equipment maintenance that strives to achieve perfect production. Planned maintenance o planned maintenance as part of an effective maintenance system takes time and to be effective has to be a way of life o planned maintenance can make or break the relationship between production and maintenance functions o partnership is the key o the schedule and time required should be both sympathetic to production needs. The simplest example of this for the average person is an oil change on their car. Planned maintenance planned preventive maintenance ppm. Planned maintenance planned preventive maintenance ppm fiix. Nov 27, 2017 corrective maintenance to raise the maintainability and reliability of the equipment, a wide range of improvements are included as part of maintenance, such as upgrading, prevention of recurrence of failures, extension of the working life of the equipment, reduction of the maintenance time, and improvement of productivity. Make safety a part of establishing a planned maintenance system. Discover how to reduce unplanned breakdowns in your plant. The way that the stages of autonomous maintenance are described as steps, promotes how autonomous maintenance works. The design and installation of equipment as well as how it is operated and maintained affect the oee. Using the 4m approach, lets examine a typical before pm situation. The first steps to an effective planned maintenance pillar. Good maintenance can be ensured by incorporating the philosophy and principles of total productive maintenance tpm in organizational practices. Additionally, tpm empowers all plant personnel to take ownership of their machines and maintenance is a positive investment for them.
Find out if tpm and rcm contradict or complement each other. Planned maintenance planned maintenance as part of an effective maintenance system takes time and to be effective has to be a way of life. However, planned maintenance is not considered a specific kind of maintenance. Tpm leader training planned maintenance parts model is good when.
Establishing a planned system of preventive maintenance pm for the equipments life span. Total productive maintenance, preventive maintenance, overall equipment efficiency,boiler plant, malt manufacturing industry. Tpm total productive maintenance total productive maintenance tpm is a worldwide known management system, born in 1971 in nippon denso, a toyota division in japan, which basic aims the loss elimination in plant processes by continuous training. An equipment maintenance checklist is a professional document used in large scale industries, companies and organizations. In this assignment youll look at your companys maintenance procedures and investigate the benefits of planned maintenance to the company. Tag tracking maintenance prevention maintenance skill transferring map monitoring using 5 human senses overhaul pdm periodic maintenance planned maintenance predictive maintenance preventive maintenance rootcause analysis for every. It blurs the distinction between the roles of production and. Planned maintenance planned maintenance means planning the maintenance of machinery or equipment in advance, to try to prevent breakdowns from happening.
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